Manufacturing & Operations

Which line loses the most time to downtime? Answered in one place.

Shift leads log downtime in one screen. The plant manager sees every line in one view.

How it works here

Follow the data.

Scroll. Watch it get connected, cleaned, and turned into money found.

Today

Your numbers live in four places.

Ridgeway Manufacturing runs on ERP, Production spreadsheets, Maintenance logs and Quality sheets. None of them talk to each other.

Step 1 · Collect

We connect them. Read-only.

Secure pipes copy the data automatically. Nothing changes in your tools.

Step 2 · Clean

Names match. Duplicates go.

Everything lands in one private database, checked every time it updates.

Step 3 · See

The leak shows up.

Production lost to downtime: an estimated $2.68M a year for this sample company — worst at Plant A · Assembly. Illustrative, from sample data.

Step 4 · Act

Fix a slice. Keep the money.

Fixing just 15% is worth $402K a year.

numarket's first year costs $160K. Try your own numbers below.

Your numbers

Run the math yourself.

Illustrative estimate · typical company · 12 months

Production lost to downtime

Every hour a line is stopped is product you didn't make — and profit you didn't earn.

Worst at Plant A · Assembly.

2,832 hrsHours lines were stopped

$945.98Profit lost per stopped hour

$2.68MLost per year

Your profit per unit: $3.50 (an assumption — change it)

$2.68MLost per year

15%Share you fix (you choose)

$402KSaved per year

Saved per year$402K

numarket Command plan (Large), first year$160K

At 15%, it pays for itself in about 5 months.

How we'd fix it: Downtime logged in one screen with its cause, so the biggest causes get fixed first.

Illustrative estimate for a typical company in this industry

How we estimated this

A made-up larger company (Ridgeway Manufacturing) with 5 lines and 12 months of generated sample records. Not a real client.
Hours lines were stopped: 2,832 hrs × profit lost per stopped hour: $945.98 = $2.68M a year.
Your profit per unit: $3.50 — a typical figure for the industry, not a measured one.
“Fix 15%” assumes you recover 15% of the loss. You can change that share in the calculator.
Your real numbers will differ. The free Readiness Check runs the same math on your data.

The dashboard

What your team would see.

Filter it. Every number adds up.

Ridgeway Manufacturing · WorkspaceSample data

60 monthly records

Units produced

9,264,363

▼ 0.5% vs. prior 12 mo

Output vs. plan

92.4%

▼ from 92.4% vs. prior 12 mo

Uptime

92.4%

▼ from 92.5% vs. prior 12 mo

Reject rate

2.1%

▼ from 2.1% vs. prior 12 mo

Planned vs. produced units

Downtime hours by cause

Changeovers979 hrs
Breakdowns865 hrs
Material shortage365 hrs
Other314 hrs
Quality hold309 hrs

Action item · Cut breakdowns on Plant A · Assembly

Plant A · Assembly lost 913 hrs to downtime. Breakdowns caused 39.2% of it. Output is at 87.9% of plan.

Owner: Maintenance lead + shift leadsDue: Within 2 weeks

What your team does differently

Shift leads log downtime in one screen. The plant manager sees every line in one view.

Effort for you: Moderate
First dashboard: 6–10 weeks
Plan setup from: $40,000 · Command plan

Open in Demos

From the field

Entered once. Seen everywhere.

Fill it in and hit Save.

What the manager sees — right away

Sample

Plant A · Assembly: 70 min down · Breakdown12 min ago
Plant B · Paint: 25 min down · Changeover24 min ago

No emailed spreadsheets. Entered once, checked as it's typed, and in the dashboard right away.

How ready is your data?

Get a Free Readiness Check